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Breakfast Cereal Processing Machine
Breakfast Cereal Processing Machine

Breakfast Cereal Processing Machine

Price 5000000.0 INR/ Number

MOQ : 1 Number

Breakfast Cereal Processing Machine Specification

  • Feeding Type
  • Automatic feeder / Hopper
  • Power Requirement
  • 80 kW total installed power
  • Machine Speed
  • 120-180 kg/hour (output capacity)
  • Product Type
  • Breakfast Cereal Processing Machine
  • General Use
  • Breakfast cereal production, processing of corn flakes, puffed cereals and snacks
  • Material
  • Stainless Steel (Food Grade 304/316)
  • Type
  • Fully Automatic
  • Weight (kg)
  • 3600 Kilograms (kg)
  • Computerized
  • Yes
  • Automatic
  • Yes
  • Control System
  • PLC (Programmable Logic Controller)
  • Power Source
  • Electric
  • Power Consumption
  • Approx. 75-80 kW/h
  • Heating System
  • Electric or Steam heating system
  • Drive Type
  • Electric motor-driven gears and conveyors
  • Voltage
  • 415 Volt (v)
  • Humidification System
  • Integrated steam or water-based system for dough conditioning
  • Dimension (L*W*H)
  • 2500*3500*1500 Millimeter (mm)
  • Feature
  • Automatic operation, PLC controlled, easy cleaning, high output efficiency
  • Color
  • Silver/Grey (stainless steel)
  • Warranty
  • 12 months
  • Automation Level
  • Fully automatic with recipe memory and monitoring
  • Extruder Type
  • Single/Double Screw Extruder
  • Output Product Forms
  • Flakes, puffed balls, rings, pillows, stars
  • Safety Features
  • Emergency stop, safety guards, overload protection
  • Cleaning Method
  • Easy disassembly, water wash-down design
  • Noise Level
  • <75 dB
  • Operating Environment
  • Industrial food processing
  • Raw Materials Supported
  • Corn, Rice, Wheat, Oats, Multi-grains
  • Production Line Components
  • Mixer, Screw Conveyor, Extruder, Dryer, Flavoring Line, Cooling Conveyor
  • Installation
  • On-site installation and operator training available
  • Operator Interface
  • Touch screen HMI
  • Usage Area
  • Food factories, cereal processing plants
 
 

About Breakfast Cereal Processing Machine

Fully Automated Integrated Processing Line
Includes roasting, Auto-batching, Gentle Mixing, coating, drying, cooling systems
Hygienic Food-Grade Construction
Designed with strong human safety features
Preserves natural Texture, aroma, and nutritional value
Compliant with FSSAI, GMP, and BRC standards


State-of-the-Art Automation

With advanced PLC control and touch screen HMI, this cereal processing machine delivers full automation, enabling precise recipe management, real-time monitoring, and efficient production scheduling. Operators benefit from intuitive controls and easy adjustment of processing parameters, resulting in consistent, high-quality cereals.


Versatile Production Capabilities

This system accommodates diverse cereal types-corn flakes, puffed balls, rings, pillows, and stars-using corn, wheat, rice, oats, or multi-grains as inputs. Its single or double screw extruder provides flexibility, allowing manufacturers to adapt the production line to market demand while maintaining a robust output rate between 120-180 kg/hour.


Hygienic and Safe Operation

Engineered from food-grade stainless steel, this processing line emphasizes hygiene and operator safety. Effortless cleaning is achieved with easy disassembly and wash-down features, while safety guards, emergency stops, and overload protection assure compliance with stringent safety regulations.

FAQ's of Breakfast Cereal Processing Machine:


Q: How does the cereal processing machine ensure consistent product quality?

A: The line uses an advanced PLC control system with recipe memory, allowing precise management of processing parameters. Automated monitoring ensures repeatability, and the touch screen HMI enables easy adjustment and rapid product changeovers, resulting in uniform, high-quality cereals.

Q: What raw materials can be processed with this machine?

A: The machine supports a variety of raw materials, including corn, rice, wheat, oats, and multi-grains. This flexibility allows manufacturers to produce diverse types of breakfast cereals to meet different market preferences.

Q: When should the machine be cleaned, and how is cleaning performed?

A: Routine cleaning should be conducted between production batches or as per your facility's hygiene protocols. The machine features easy disassembly and a water wash-down design, enabling thorough and rapid cleaning while minimizing downtime.

Q: Where is this cereal processing machine typically installed?

A: This equipment is designed for industrial use and is ideal for installation in food factories, cereal production plants, or snack processing facilities. Professional on-site installation and operator training are provided by the manufacturer or supplier.

Q: What is the process for producing cereal with this line?

A: The process begins with mixing and conveying raw materials, followed by extrusion through either a single or double screw extruder. The product is then dried, flavored, and cooled on separate conveyor lines before packaging. The integrated humidification and heating systems ensure optimal dough conditioning and consistent product texture.

Q: How does automated operation benefit users of this processing machine?

A: Automation reduces manual intervention, enhances food safety, and increases throughput. With fully automatic operation and computerized recipe management, the system optimizes production efficiency and minimizes the risk of operator error.

Q: What safety features are included in this cereal processing equipment?

A: The machine is equipped with essential safety mechanisms such as emergency stop buttons, safety guards, and overload protection. These features help prevent accidents, ensure user safety, and maintain smooth, reliable operation in industrial environments.

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